Premium GTL Copper Aluminium Connecting Tubes by Xluig. Engineered with advanced friction welding technology for seamless power transition. Durable, oxidation-resistant, and ideal for 10-630mm2 electrical wiring.
Dimensions
Data Overview
Catalog No.
d1 (mm)
D1 (mm)
d (mm)
D (mm)
L1 (mm)
L2 (mm)
L (mm)
GTL-16
5.0
9.0
5.5
10.0
32.0
30.0
75.0
GTL-35
7.0
11.0
8.5
14.0
40.0
30.0
90.0
GTL-70
9.7
15.0
11.5
18.0
47.0
38.0
105.0
GTL-150
15.0
21.0
16.5
25.0
55.0
44.0
118.0
GTL-240
18.5
26.0
21.0
30.0
60.0
50.0
130.0
GTL-500
27.0
34.0
29.5
42.0
75.0
65.0
165.0
GTL-630
29.0
38.0
34.0
54.0
80.0
70.0
180.0
Product Features & Engineering Logic
Engineering Feature
Technical Advantage
Professional User Benefit
Molecular Friction Welding
Creates a unified molecular bond that eliminates the galvanic corrosion interface.
Power Safety: Prevents junction overheating and power loss in critical high-voltage distribution.
Bi-metallic Hybrid Design
Merges copper’s superior conductivity with aluminium’s cost-efficiency and lightweight properties.
Project Profitability: Drastically reduces infrastructure material costs without compromising technical safety standards.
Internal Oxidation Barrier
Factory-applied grease seal protects the aluminium contact surface from moisture and air.
Lower Maintenance: Ensures a gas-tight, reliable connection that remains stable for the entire 25-year service life.
Calibrated Barrel Dimensions
Standardized inner and outer diameters (d, d1, D) ensure compatibility with all industrial crimp dies.
Installation Efficiency: Minimizes labor time and ensures consistent, professional terminal quality across large projects.
FAQs
Q: Why is “Friction Welding” better than simple mechanical joining for bi-metal tubes?
A: Simple mechanical joining can leave micro-gaps that lead to galvanic corrosion between copper and aluminium. Friction Welding creates a vacuum-sealed molecular bond. This ensures 100% conductivity at the junction and prevents high-resistance issues common in low-quality transition terminals.
Q: Can Xluig’s GTL connectors be used in outdoor substations?
A: Yes. Our GTL series is designed for durability in industrial environments. However, for extreme outdoor conditions, we recommend using heat-shrink tubing or additional joint compound to provide a secondary environmental seal against moisture.
Global Projects Reference Table
Size Category
Sample Models
Typical Application Scenarios
Target Projects
Light Duty Power
GTL-16, GTL-25, GTL-35
Transitioning aluminum branch wires to copper terminals in industrial control panels.
Commercial Building Distribution, PLC Control Cabinets, Residential Power Upgrades.
Medium Energy Systems
GTL-50, GTL-70, GTL-95, GTL-120
Connecting aluminum DC cables to copper busbars in solar inverters and wind turbine towers.
Solar PV Farms, Wind Power Infrastructure, Containerized Energy Storage Systems (BESS).
Industrial Heavy Duty
GTL-150, GTL-185, GTL-240
Transitioning large aluminum feeder cables in chemical plants and mining power distribution hubs.
Heavy Industrial Parks, Municipal Grid Modernization, Data Center Power Rooms.
Grid-Scale Utility
GTL-400, GTL-500, GTL-630
Ultra-high capacity transitions for primary aluminum conductors in high-voltage substations.
High-Voltage Substations, Cross-Regional Transmission Lines, Railway Traction Power Systems.
Product Attributes
Property
Details
Industry
Industrial Fastener
Brand Name
XLUIG (Kunshan Xinluan New Material Technology Co., Ltd)
Place of Origin
Jiangsu, China
Certificate
ISO 9001:2015 Certified
Thread Size
Customized sizes available
MOQ
5,00 Pieces
OEM / ODM
Support (Based on technical drawings)
Samples
Available upon request
Supply Ability
Service Items
Details & Specifications
Packaging
Small boxes, plastic bags, bulk cartons, and wooden pallets
