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3/0 AWG Copper Compression Lug | 1/2″ Stud One-Hole Heavy Duty Terminal – XLUIG

PRODUCT PARAMETERS

  • Professional 3/0 AWG Fit: Precision-engineered for 3/0 Gauge (95mm²) heavy-duty power cables.

  • 1/2" Large Stud Hole: Compatible with standard half-inch bolts for secure busbar or battery connections.

  • Pure T2 Electrolytic Copper: Forged from 99.9% high-purity copper for maximum electrical conductivity.

  • Anti-Oxidation Tin Plating: Industrial-grade tin coating prevents corrosion and ensures a low-resistance contact for decades.

  • Seamless Heavy-Wall Barrel: Thick-walled design resists splitting under high hydraulic crimp pressure.

  • Universal Tooling Compatibility: Optimized for standard Die Index 50 (Orange coded) crimping tools and dies.

Description
Product Attributes
Supply Ability
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Description

Purchase industrial-grade 3/0 AWG Copper Compression Lugs at XLUIG. Features 1/2″ stud hole, high-purity T2 copper with tin plating, and Die Index 50 compatibility. Ideal for reliable power distribution.

Product Features & Engineering Logic

Design FeaturesTechnical AdvantagesCustomer Benefits
99.9% T2 Electrolytic CopperDelivers superior conductivity that exceeds standard alloy connectors, minimizing voltage drop.Energy Efficiency: Reduces heat buildup in high-current systems, lowering operational risk and energy loss.
Industrial Electro-Tin LayerProvides a permanent chemical barrier against salt spray, moisture, and atmospheric oxidation.Long-Term Durability: Eliminates the need for frequent maintenance or replacement in harsh industrial environments.
Precision Forged One-Hole DesignEnsures a perfectly flat contact surface for maximum torque transmission and surface-to-surface contact.Connection Integrity: Prevents loosening due to thermal expansion or mechanical vibration in heavy machinery.
Clear “No Color Code” AestheticRemoves surface ink for a clean, professional look that highlights the high-quality plating finish.Premium Brand Image: Provides a sleek, high-end appearance for custom power panels and switchgear projects.

Dimensions

Data Overview

Specification ItemMetric Detail (mm)Imperial Detail (inch)
Wire Size95 mm²3/0 AWG
Stud Hole Size13.0 mm1/2″
Width (W)23.1 mm0.91″
Barrel Length (B)21.1 mm0.83″
Total Length (L)58.9 mm2.32″
Die Index5050
MaterialT2 CopperT2 Copper
Surface TreatmentTin PlatedTin Plated

FAQs

Q: Your 3/0 AWG lug doesn’t have an orange color mark. Is it still compatible with standard dies?

A: Yes, absolutely. While some manufacturers use orange ink for identification, XLUIG focuses on a cleaner, industrial-grade finish. This terminal is strictly designed to match Die Index 50 specifications. You can use any standard orange-coded hydraulic die for a perfect, gas-tight crimp.

Q: Why does XLUIG use T2 copper instead of standard copper alloy?

A: T2 electrolytic copper provides over 99.9% electrical conductivity. In high-power applications (like 3/0 AWG cables), using low-purity alloys can lead to significant heat resistance and energy loss. Our high-purity copper ensures your system stays cool and efficient under maximum load.

Q: Can this lug be used in marine or outdoor environments?

A: Yes. Thanks to our heavy-duty electro-tin plating process, the copper core is fully protected from oxidation and corrosive elements. This makes it an ideal choice for marine battery systems, outdoor grounding, and industrial power distribution where moisture is a concern.

Product Attributes

PropertyDetails
IndustryIndustrial Fastener
Brand NameXLUIG (Kunshan Xinluan New Material Technology Co., Ltd)
Place of OriginJiangsu, China
CertificateISO 9001:2015 Certified
Thread SizeCustomized sizes available
MOQ5,00 Pieces
OEM / ODMSupport (Based on technical drawings)
SamplesAvailable upon request

Supply Ability

Service ItemsDetails & Specifications
PackagingSmall boxes, plastic bags, bulk cartons, and wooden pallets
Supply Ability50,000,000 Piece/Pieces per Month
TransportationLand, Ocean, Air, and Express Delivery
Port of LoadingShanghai, Ningbo, Tianjin
Payment Type T/T
IncotermFOB, CIF, EXW, DDP

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